At the Tube trade fair, TRUMPF presents a new generation of tube laser cutting technology. The TruLaser Tube 7000 is designed to increase productivity and flexibility in tube processing. With higher laser power, expanded processing capacity and integrated digital services, the system targets manufacturers dealing with varying batch sizes and complex geometries.
The new machine operates with a laser power of 9 kW, enabling significantly faster processing of thicker wall materials, particularly when using nitrogen as cutting gas. For structural steel with a wall thickness of 8 mm, productivity can increase by up to 30 percent, while feed rates can improve by as much as 150 percent. This allows manufacturers to increase throughput and reduce cost per part. At the same time, the system expands the range of applications by enabling efficient processing of both thin and thick-walled tubes within a single setup.
Expanded processing range
A key development is the enlarged enveloping circle, which extends the machine’s processing capacity up to 290 mm. This allows the system to handle square tubes up to 203.2 x 203.2 mm, round tubes with diameters up to 273 mm and rectangular profiles with edge lengths up to 254 mm. At the lower end, tubes with diameters starting from 12 mm can still be processed with high speed and accuracy.
This extended range addresses a common requirement in modern tube processing, where manufacturers need to combine high productivity for small diameters with the capability to process large and thick-walled profiles on the same machine. According to TRUMPF, the new platform increases both maximum tube dimensions and wall thickness capacity compared to its predecessor. This reduces the need for multiple machines and supports more flexible production planning.
Integrated assistance systems
The TruLaser Tube 7000 incorporates several assistance systems aimed at maintaining part quality and reducing manual intervention. The ScanLine function, enhanced with the new Quality Pilot, evaluates raw material conditions and determines whether measurement cycles are required. By adapting measurement frequency to material quality, the system avoids unnecessary checks and reduces cycle time.
Additional process monitoring is provided by ObserveLine Comfort, which verifies whether cut slugs have been fully removed from the tube using a low-intensity laser scan. This increases process reliability and reduces the need for manual rework. With ObserveLine Edge, pre-punched tubes and profiles can be processed more efficiently, as the system automatically detects existing contours and adjusts the cutting program accordingly.
Beyond machining, digital services play a role in operational reliability. The Condition Monitoring system analyses machine data in real time and detects deviations or component wear at an early stage. This enables predictive maintenance and helps prevent unplanned downtime. Automation is supported by the LoadMaster Tube system for material handling, with options for full integration into storage systems and smart factory environments.
The TruLaser Tube 7000 is available with loading and unloading lengths of up to 12.5 metres and is aimed at industries such as mechanical engineering, construction, automotive and agricultural machinery, where production volumes and requirements can vary significantly.
